판매용 중고 G&N IDS 34 #142089

ID: 142089
빈티지: 2007
Inner diameter saw, 34" Specifications: Substrates capable: silicon, germanium, GGG, samariumcobalt, ferrite, glass, ceramic, semi-precious stones Machine frame: Vibration-free cast construction Removable sheet metal covers on all sides Swing type crystal holder: inner diameter saw blades up to 34" (860mm) Frame rests on (6) shock and vibration absorbers Blade mount: Arranged horizontally Axial and radial air bearings in optimum material combination (2) Separate air connections for supply of air bearings Air bearings sealed by labyrinth seals Stationary inner cup: 260mm inner diamerter and (2) removable covers for control of the rotor disc Massive rotor disc: heavy-duty special alluminum allow Saw blade held by clamping ring Spindle unit: horizontally adjustable, fitted to machine frame with (3) special screws Supply pressure: 6 bar Supply volume: maximum 30 m^3/hour Axial runout of tensioning ring: less than 0.003 mm Radial runout of tensioning ring: less than 0,015 mm Radial runout of spindle pulley: less than 0.05 mm If supply pressure drops below 4.5 bar, spindle drive is switched off via 2 air-lack differential switches, the monitors of axial and radial pressure Top surface and inner diameter of supporting ring protected by welded stellite coat Spindle drive: AC motor: 3kW Spring-pressure disk brake Spindle drive: endless flat belt, grounding on both sides Self-acting belt tensioning device Power supply by electronic frequency converter Spindle speed (infinitely variable): 500 to 1500 RPM Spindle speed indication by 4-digit digital readout Monitoring of the drive system by revolution control system Machine automatically switched of if RPM is less than 900 Run-up time: less than 3 minutes Run-down time: less than 2 minutes Ingot infeed: Arranged vertically to horizontal blade Ingot clamping on the slide via holder, centering pin, quick clamping lever Guide-ways of pre-loaded slide coated and grounded Rolled ball screw pitch: 5mm Top and bottom end position of the slide are limited by limit switches Ingot dimensions: Ingot dimensions: crystals up to 200mm ø and 570mm length Orientation: ± 7° in (2) directions (scale graduation: 1 minute) Thickness range: 0.6 to 6mm in 1µm increments Index system repeatability: less than ±2µm Infeed rates: Up: 16 mm/sec Down: 16mm/sec Down: 2mm/sec Cutting feed system: Ingot feed mounted on massive, rigid, horizontal moving cast arm Rests on large column and runs on (2) tapered polymer coated slide ways Column clamped in a cast flange, screwed to machine frame Cutting feed drive effected via ground ball screw, 2mm pitch, driven via disc gear motor, gimbal suspension of swing arm drive Feed rate is infinitely variable, maximum 1800mm/min Respective sawing positions can be preselected, monitored via potentiometers Swing arm can be moved to extreme right hand position for saw blade or ingot change Automatic wafer recovery system: Wafer unloading within blade mount through 260mm dia bore of inner cup and air bearing spindle via a rigid linkage arrangement and a large surface vacuum chuck Pick up chuck can be lowered 30mm, adjustable in end positions Pick up chuck adjustable in (2) directions parallel to ingot to be cut Additional height line feed Vacuum and the back air for sawn wafer supplied thorugh linkage Wafer transfer: blade bore Swiveling handling arm with vacuum head takes sawn wafer from pick up chuck, lifts off and swivels through 900 to the rear Wafer discharged in rear end position Automatic switch off if wafer breakage or incorrect pick up Possible control functions: Set up: All functions are operated individually, feed and infeed are interlocked Single cut: One feed motion without return Automatic: Fully automatic operation with automatic unloading Pack slicing: Adjustable for 1 to 999 cuts via three-decade selector switch Signal bulbs: Indication of faults: lack of air, vacuum, filter faults are indicated by signal lamps Measuring and control unit Micro-Epsilon: For monitoring and controlling saw blade with respect to saw quality and connected characteristics of saw blade Supplies operator with information about possible unnecessary dressing procedures Contactless gauging unit measures saw blade deviation during cutting cycle Technical data: Crystal range (dia x l): maximum 200 x 570mm Packet cut of (2) crystals up to 125mm ø each Sawblade diameter: 860 x 304mm Rotational speed of spindle (infinitely variable): 500 to 1500 RPM Spindle and drive: Spindle: aerostatic bearings Motor: 3kW, mechanical brake Sawing feed: Feed rate (infinitely variable): 0 to 150 mm/min maximum Return speed: 1800 mm/min Index system: 0.6 to 6mm Indexing accuracy: 5 ± 2µm Indexing speed: maximum 1500 mm/min Orientation: Adjustable: + 7° in two levels Coolant: Flow rate adjustable: up to 12 L/h Indication: flow meter Hydraulic system: Pump: 0.55kW Tank volume: 25 L Pressure: 35 bar Services: Connected load: 7kW Electrical supply: 220/380V, 50Hz Compressed air: 6 bar Features: Automation: Unloading device and vertical arrangement of crystal: automatic withdrawal of individual wafers without stopping machine Simultaneous operation of other machines is possible Predetermined number of wafers can be semiautomatically packet cut Ergonomics: Horizontal arrangement of sawhead allows for access and fitting of sawblade with (2) clamping collars Precision: Entire sawhead runs in radial and thrust aerostatic bearings Adjustable on all levels Electronic control and closed loop measuring system Smallest infeed increment: approximately 0.6mm Repeatability: < + 2µm Rigidity: Rigid construction and dynamically balanced rotating components Demonstration machine CE marked 2007 vintage.
G&N IDS 34는 독일 회사 Gerd & Netzgert가 만든 최첨단 스크리빙 및 다이빙 장비입니다. 이 "스크리빙 '과" 다이빙' "시스템 '은 강력 하게 설계 되어 많은 혁신적 인 특징 을 제공 한다. 이 장치는 서보 제어 공압 클램핑 시스템을 사용하여 모터 구동 (motor-driven) 절단 블레이드의 이동에 따라 가장 높은 정밀도를 보장합니다. 또한 서보 제어 장치 포지셔닝과 블레이드 어셈블리 (Blade Assembly) 를 조합하여 절삭 작업을 신속하게 완료합니다. 잘라낼 수 있는 "커팅 헤드 '는 완전 히 완성 된 제품 을 달성 하는 데 도움 이 된다. 강력한 기반 외에도 IDS 34 는 다양한 성능 기능을 제공합니다. 이 시스템은 단순하고 사용자 친화적인 제어 장치 (Control Unit) 를 갖추고 있어 코드와 제품 데이터를 빠르고 직접 입력할 수 있습니다. 사용자 인터페이스는 처리 주기를 처음부터 끝까지 관리하는 데 도움이 됩니다. 또한 프로세스 진행 상황을 실시간으로 모니터링하여 최고의 품질 (Quality of product) 을 보장합니다. G&N IDS 34 는 운영자 친화적 처리 (operator-friendly handling) 를 위한 준비 툴이 포함되어 있으므로 한 제품에서 다른 제품으로 손쉽게 전환할 수 있습니다. 또한, 이 도구는 인체 공학적으로 설계된 머신 베이스로, 모든 작업 환경에 적합합니다. 이 스크리빙 및 다이빙 자산은 머시닝의 유연성도 허용합니다. 두께는 최대 0.8mm, 길이는 최대 35mm 인 재료를 처리 할 수 있습니다. 절단 면적은 최대 50 x 50mm, 절삭 깊이는 최대 12mm로 설정할 수 있습니다. 톱 (saw) 테이블의 부분 이동성은 가장 복잡한 컨투어조차도 탐색하는 데 도움이됩니다. IDS 34 에는 블레이드와 가공소재를 정확하게 정렬할 수 있는 레이저 포지셔닝 (laser positioning) 모델이 장착되어 있어 속도와 정확도가 향상됩니다. 또한, 가장 복잡한 부분의 정확한 절단을 제공합니다. G&N IDS 34 장비는 매우 짧은 주기 (cycle time) 로 정확하고 정확한 절단을 제공하는 탁월한 솔루션입니다. 이 시스템은 혁신적인 기능과 사용하기 쉬운 운영자 인터페이스 (operator interface) 를 통해 안정적이고, 정확하며, 고품질의 제품을 제공할 수 있습니다.
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